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Hatchery planning

Hatchery planning wizard — from egg intake to chick output.

Turn weekly egg-set into setter/hatcher count, chick output, floor area, thermal load and biosecurity zoning. Vendor-neutral capacity bands so you can compare any industrial cabinet class.

Inputs

Breed
Setter class
Scenario
Setters required
4
Rounded up, incl. utilisation
Hatchers required
1
Chicks / week
124,500
Hatchability 83.0%
Chicks / year
6.22M
50 production weeks
Floor area (Class-4)
381 m²
setter + hatcher + support
Thermal load
759 kW
peak occupancy
Power / week
70,132 kWh
Water / week
112 m³
humidification + wash

Suggested biosecurity zoning

  1. Dirty side — egg reception, egg holding at 18–20°C, egg-transfer to setter trays.
  2. Setter hall — restricted access, positive-pressure with HEPA-grade filtration on intake.
  3. Transfer room — one-way flow from setter to hatcher; UV or fogging airlock.
  4. Hatcher hall — sealed from setter side; independent HVAC to contain fluff and pathogens.
  5. Clean side — chick take-off, sexing, vaccination, boxing, dispatch.
  6. Wash & waste — separate return corridor; wash effluent isolated from clean rooms.
FAQ

Common questions

Which incubation model does the wizard follow?
A weekly single-stage schedule with an 18-day setter phase and 3-day hatcher phase. Multi-stage users should reduce setter count ~10% to reflect shared capacity, or contact us for a bespoke plan.
Are the capacity bands vendor-specific?
No. We use generic capacity bands (small ≈57k, medium ≈115k, large ≈172k eggs/setter) that map to most industrial setter classes. Final selection depends on cabinet vendor, airflow design and voltage.
How accurate is the floor-area estimate?
It's a Class-4 planning number covering setter, hatcher, egg holding, chick take-off, wash and support. Detailed layouts add 20–30% for corridors, offices and utility rooms.
Does it size ventilation and heat?
It gives you thermal and airflow bands per phase; use the dedicated ventilation and heating calculators for engineering-grade numbers before RFQ.
Can I use this for parent stock or breeders?
Yes — set the breed as breeder/PS. The chick output stays valid; you'll still need a fertility and hatchability adjustment for your specific line.
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