Poultry cold storage & cold chain project.
A reference engineering package for an industrial poultry cold storage — chilled meat rooms, blast freezing, IQF cut-up freezing, frozen storage and export-grade dispatch dock. Sits downstream of a processing plant or as a standalone third-party cold-chain hub.
Project assumptions
Engineering scope
- Insulated envelope (PIR/PUR sandwich panels, vapour-tight joints)
- Structural steel frame sized for pallet-racking loads
- Sub-floor heating grid to prevent frost heave under frozen rooms
- Industrial refrigeration plant with N+1 compressor redundancy
- Blast freezer tunnels with air-blast at –35 to –40 °C
- IQF spiral or belt freezer for portioned cut-up
- Refrigerated dispatch dock with air curtains and dock levellers
- SCADA monitoring with 24/7 alarm escalation
Equipment & indicative CAPEX bands
Vendor-neutral bands from published market references. HatchMatch Group does not invent supplier quotations — final pricing comes from manufacturers via the RFQ.
PIR/PUR panels, epoxy floors with sub-floor heating, hygienic drains.
Ammonia or CO₂ compressors, condensers, receivers, valves.
–35 °C air-blast tunnel, trolleys, controls.
Spiral or belt IQF for cut-up, 500–5,000 kg/h.
Pallet racking (drive-in or selective), electric forklifts, weighing.
Insulated sectional doors, dock levellers, air curtains.
SCADA, temperature loggers, remote alarms, traceability integration.
Diesel genset sized for full refrigeration continuity + ATS.
Utilities & climate control
- Grid + genset backup with ATS — cold chain must not drop
- High-flow condenser water or evaporative condensers
- Compressed air for pneumatic valves and dock levellers
- Traceability & temperature-log database (HACCP / GFSI)
- Optional solar-hybrid layer to offset daytime refrigeration load
- Chilled rooms: 0–4 °C, RH 85–90%
- Frozen rooms: –18 to –22 °C
- Blast freezer: –35 to –40 °C air on product
- Dispatch dock: 8–12 °C with positive pressure
- Anteroom / hygiene lock between clean and dispatch zones
Power & water requirements
- Estimated peak load: 250 kW – 1.4 MW depending on capacity
- Grid connection: 500 kVA – 2.0 MVA transformer
- Backup diesel genset sized for 100% refrigeration continuity
- UPS for SCADA, alarms and temperature loggers
- Estimated demand: 4–10 m³/day (mostly evaporative condensers & washdown)
- Softening for condenser makeup water
- Independent washdown circuit for hygienic cleaning
- Wastewater: low organic load, typically municipal discharge
Budget bands
Bands exclude land, working capital and financing fees. Add country-specific duties. Subject to final RFQ pricing.
ROI framing
Illustrative ranges only. Actual ROI depends on local feed / egg / meat prices, offtake contracts and financing structure. Model your own case with the calculators below.
Main cost drivers
- Total capacity (tonnes) and pallet turnover
- Blast and IQF freezing scope
- Refrigerant choice (NH₃ vs CO₂ cascade vs HFC)
- Export vs domestic hygiene certification
- Backup power scope (partial vs full refrigeration continuity)
Construction timeline
Supplier matching
HatchMatch Group matches your project brief against 140+ vetted poultry equipment manufacturers — European, American, Turkish and Chinese lines — and returns comparative RFQ responses on matched specifications.
Financing
Qualified commercial projects can be introduced to an independent third-party financing provider — equipment leasing, ECA-backed export finance and DFI structures. Any financing is subject to third-party approval and is not guaranteed.
Explore financing pathsTurn this plan into a real RFQ
Use the RFQ Builder to receive comparative quotes from vetted manufacturers, plus a 5-year TCO model and — if you qualify — a financing introduction.
FAQ
Indicative all-in CAPEX is USD 3.2M – 12M depending on total capacity, blast and IQF scope, refrigerant choice and export certification. Final pricing comes from manufacturers via the RFQ.
Ammonia is the industrial default (lowest OPEX, natural refrigerant, requires safety scope). CO₂ cascade suits smaller facilities and export EU compliance. HFC only for small units. HatchMatch benchmarks all three against your target market and regulation.
Qualified commercial projects can be introduced to an independent third-party financing provider — equipment leasing, ECA-backed export finance and DFI structures. Any financing is subject to third-party approval and is not guaranteed.
10–16 months: civil works 5–8 months, refrigeration manufacturing & shipping 5–8 months (parallel), installation & commissioning 6–10 weeks.
Yes — cold storage is often integrated with the processing plant CAPEX (see our poultry processing plant project). Standalone cold-chain hubs are also viable when serving multiple integrators in a region.